Itandukaniro riri hagati yicyuma gisukuye kandi gisukuye!
Kubijyanye na tekinoroji, inzira yo gushushanya insinga nugukora igishushanyo gisanzwe kandi kimwe hejuru yubuso bwakazi.Igishushanyo rusange gishushanyo ni: imirongo yoroheje ninziga.Igikorwa cyo gusya ni ugukora ubuso bwibikorwa byakazi neza, nta nenge, kandi bisa neza kandi byoroshye, hamwe nindorerwamo.
Kubyerekeranye no kugenda, icyo inzira yo gushushanya insinga ikora kubikoresho nigikorwa gisubirwamo, mugihe inzira yo gusya ari inzira yimikorere ikorerwa kumashini isize.Byombi biratandukanye muburyo kandi bitandukanye mubikorwa.
Mu musaruro, ibikoresho byo gutunganya insinga zumwuga bikoreshwa mugushushanya insinga, kandi hariho ubwoko bwinshi bwibikoresho byo gutunganya bikurikije imiterere itandukanye kugirango bihuze nibisabwa bitandukanye.
Niba igihangano gikeneye gushushanywa no gusukwa, niyihe nzira igomba gukurikizwa niyayibanjirije?
Uhereye kuri ibi bihe, uhereye ku ngaruka zo gushushanya insinga no gusya hejuru yubuvuzi bwo hejuru, kimwe nihame ryibikorwa, ntabwo bigoye kuri twe gushushanya: gusya mbere, gushushanya insinga nyuma.Gusa nyuma yubuso bwakazi kwogejwe kandi buringaniye, gushushanya insinga birashobora gukorwa, kuko murubwo buryo gusa ingaruka zo gushushanya insinga zizaba nziza, kandi imirongo yo gushushanya insinga izaba imwe.Gusiga ni ugukaraba no gushiraho urufatiro.Mu ijambo, niba gushushanya insinga byabanje gukosorwa, ntabwo ingaruka zo gushushanya insinga gusa ari mbi, ariko imirongo myiza yo gushushanya insinga izahinduka rwose na disiki yo gusya mugihe cyo gusya, kubwibyo rero nta ngaruka zitwa gushushanya insinga.
Icyitonderwa kumpapuro yicyuma idafite ibyuma bishushanya
1. Yogejwe (ikonje): Mubisanzwe, imiterere yubuso ni imirongo igororotse (nanone yitwa ubukonje) nyuma yo gutunganywa no guterana imashini hejuru yicyuma kitagira umwanda, harimo gushushanya insinga, n'imirongo hamwe no kuzunguruka.
Gutunganya ubuziranenge bwubuziranenge: ubunini bwimiterere burasa kandi buringaniye, imiterere kuruhande rwibicuruzwa ni karemano kandi ni nziza ukurikije igishushanyo mbonera n’ibisabwa, kandi umwanya uhetamye wibicuruzwa wemerewe kugira akajagari gato ko ntabwo bihindura isura.
- Inzira yo gushushanya:
(1) Ibinyampeke byakozwe nubwoko butandukanye bwumusenyi biratandukanye.Ninini yubwoko bwa sandpaper, inoze ingano, ingano ntoya.Ibinyuranye, umusenyi
Icyitegererezo gito ni, umusenyi uzaba mwinshi, niko uburebure bwimbitse.Kubwibyo, icyitegererezo cyumusenyi kigomba kwerekanwa ku gishushanyo mbonera.
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Icyitonderwa: Muri rusange, nyuma yo gushushanya insinga, amashanyarazi, okiside, nibindi bigomba gukorwa.Nka: isahani yicyuma, okiside ya aluminium.Bitewe nubusembwa bwimashini ishushanya insinga, mugihe hari ibyobo binini ugereranije nibikorwa bito n'ibikorwa, hagomba gutekerezwa igishushanyo mbonera cyo gushushanya insinga., kugirango wirinde ubuziranenge bwibikorwa nyuma yo gushushanya insinga.
- Imashini ishushanya imashini ikora no kwirinda
Mbere yo gushushanya, imashini ishushanya igomba guhindurwa muburebure bukwiye ukurikije ubunini bwibintu.
Buhoro buhoro umuvuduko wumukandara wa convoyeur, neza gusya, nibindi.Niba ubujyakuzimu bwibiryo ari binini cyane, ubuso bwakazi buzatwikwa, buri funguro rero ntigomba kuba myinshi, igomba kuba nka 0.05mm.
Niba igitutu cya silinderi ikanda ari gito cyane, igihangano ntikizakanda cyane, kandi igihangano kizatabwa hanze nimbaraga za centrifugal ya roller.Niba igitutu ari kinini, kurwanya gusya biziyongera kandi ingaruka zo gusya bizagira ingaruka.Ubugari bwiza bwo gushushanya imashini ishushanya insinga ntirenza 600mm.Niba icyerekezo kiri munsi ya 600mm, ugomba kwitondera icyerekezo cyo gushushanya, kuko icyerekezo cyo gushushanya kiri kumurongo wo kugaburira ibintu.
Icyitonderwa kumpapuro zicyuma zitagira ibyuma
Urwego rwumucyo wibyuma bidafite ingese nyuma yo guswera Ukoresheje igenzura, ubwiza bwubuso busize bwibice bugabanijwemo amanota 5:
Urwego rwa 1: Hano hari firime yera ya okiside yera, nta mucyo;
Urwego rwa 2: Buhoro buhoro, urucacagu ntirushobora kugaragara neza;
Urwego rwa 3: Umucyo ni mwiza, urucacagu rushobora kuboneka;
Icyiciro cya 4: Ubuso burasa, kandi urucacagu rushobora kugaragara neza (bihwanye nubwiza bwubuso bwa electrochemic polishing);
Urwego 5: Indorerwamo-imurika.
Inzira rusange yo gutunganya imashini nuburyo bukurikira:
(1) Guterera nabi
Nyuma yo gusya, EDM, gusya hamwe nubundi buryo, ubuso bushobora gutoneshwa nimashini izunguruka hejuru cyangwa imashini isya ultrasonic ifite umuvuduko wa 35 000-40 000 rpm.Uburyo bukunze gukoreshwa ni ugukoresha uruziga rufite diameter Φ 3mm na WA # 400 kugirango ukureho EDM yera.Noneho hariho intoki za whetstone gusya, kwiyambura ibuye hamwe na kerosene nka lubricant cyangwa coolant.Gahunda rusange yo gukoresha ni # 180 ~ # 240 ~ # 320 ~ # 400 ~ # 600 ~ # 800 ~ # 1000.Abakora mold benshi bahitamo gutangirana na # 400 kugirango ubike umwanya.
(2) Amashanyarazi meza
Amashanyarazi meza cyane akoresha sandpaper na kerosene.Umubare wumusenyi ni: # 400 ~ # 600 ~ # 800 ~ # 1000 ~ # 1200 ~ # 1500.Mubyukuri, # 1500 sandpaper irakwiriye gusa gukomera ibyuma bipfa (hejuru ya 52HRC), ntabwo ari ibyuma byabanjirije gukomera, kuko bishobora gutera ubuso bwibyuma byabanjirije gukomera.
(3) Gusiga neza
Kuringaniza neza bikoresha cyane diyama abrasive paste.Niba ukoresheje uruziga rusize kugirango uvange ifu yo gusya ya diyama cyangwa gusya paste yo gusya, urutonde rusanzwe rusya ni 9 mm (# 1800) ~ 6 μ m (# 3000) ~ 3 μ m (# 8000).Ipine ya 9 mm ya diamant hamwe nu ruziga rwimyenda irashobora gukoreshwa kugirango ukureho umusatsi kuri # 1200 na # 1500 sandpaper.Noneho kwoza hamwe na paste yumuti hamwe na diyama abrasive paste, ukurikije gahunda ya 1 mm (# 14000) ~ 1/2 μm (# 60000) ~ 1/4 μ m (# 100000).Inzira yo gusya isaba neza neza hejuru ya 1 mm (harimo 1 mm) irashobora gukorerwa mubyumba bisukuye neza mumaduka yububiko.Kubindi bisobanutse neza, harasabwa umwanya usukuye rwose.Umukungugu, imyotsi, dandruff na drool byose bifite ubushobozi bwo gukuraho neza-neza neza neza neza urangije kubona nyuma yamasaha yakazi.
Gukanika imashini: Koresha imashini isenya umukandara kugirango usibe ikariso.Ubwa mbere, koresha umukandara 120 #.Iyo ibara ryubuso rigeze kumwanya wambere, hindura umukandara 240 #.Iyo ibara ryubuso rigeze kumwanya wambere, hindura umukandara 800 #.Ibara ryubuso rikimara kugera, hindura umukandara wa 1200 # abrasive, hanyuma ujugunye muburyo bwo gushushanya ibyuma bidafite ingese.
Icyitonderwa cyo gusiga ibyuma
Gusya hamwe na sandpaper cyangwa umukandara wo gukuramo mugikorwa cyo gusya ahanini ni igikorwa cyo gukata, hasigara imirongo myiza cyane hejuru yicyuma.Habayeho ibibazo na alumina nkigisebo, igice kubera ibibazo byingutu.Ibice byose byangiza ibikoresho, nkumukandara wogosha hamwe nuruziga rusya, ntibigomba gukoreshwa kubindi bikoresho byuma bidafite ingese mbere yo kubikoresha.Kuberako ibi bizanduza hejuru yicyuma.Kugirango harebwe neza ubuso burangiye, uruziga rushya cyangwa umukandara bigomba kugeragezwa kubice bimwe kugirango icyitegererezo kimwe gishobora kugereranywa.
Gushushanya ibyuma bitagira umuyonga gushushanya no kugenzura neza
- Ibyuma byerekana indorerwamo
Nyuma yo gusya birangiye hakurikijwe uburyo bwo gusya no gusya, ubuziranenge bwujuje ubuziranenge bwibicuruzwa bitarangiritse byindorerwamo byarangiye bizakorwa hakurikijwe imbonerahamwe ya 2;kwemerwa kumanurwa bizakorwa hakurikijwe Imbonerahamwe 3.
| Ubuso busabwa kubicuruzwa byindorerwamo byicyuma (Imbonerahamwe 2) | ||
| Ibikoresho | Ubuso Bwiza Bwiza Ibisabwa | |
| Ibyuma | Ukurikije indorerwamo yoroheje yerekana ibicuruzwa kugereranya no kwemerwa, ubugenzuzi bukorwa mubice bitatu byibikoresho, gutunganya neza no kurinda ibicuruzwa | |
| Ibikoresho | Ibibanza byanduye ntibyemewe | |
| Nta mwobo wemewe | ||
| Kuringaniza | 1. Umusenyi na hemp ntibyemewe 2. Nta bisigara byubusa byemewe Nyuma yo gusya, deformations zikurikira ntizemewe: A. Imyobo igomba kuba imwe kandi ntigomba kuramburwa no guhindurwa B. Indege igomba kuba iringaniye, kandi ntihakagombye kubaho hejuru yumuraba cyangwa guhindagurika;ubuso bugoramye bugomba kuba bworoshye, kandi ntihakagombye kubaho kugoreka. C. Impande n'imfuruka zimpande zombi byujuje ibisabwa kandi ntibishobora gusubirwamo (usibye kubisabwa bidasanzwe) D. Ubuso bubiri buhagaritse, nyuma yo gusya, komeza inguni iburyo ikozwe nubuso bubiri Ntabwo yemerera ibisigazwa byubuso bwera iyo bishyushye | |
| Kurinda |
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| Ibisabwa kugirango umuntu yemerwe hejuru yubutaka bwibicuruzwa byindorerwamo ibyuma (Imbonerahamwe 3) | |||||||||
| Ubuso bwubuso aho inenge iherereye mm2 | Uruhande |
| Uruhande B. | ||||||
| Umubare rusange w'amanota yemerewe kwakira kuruhande A. | Diameter ≤ 0.1 umubare wemewe (ibice) | 0.1 ＜ diameter≤0.4 ingano yemewe (ibice) | Umubare rusange w'amanota yemerewe kwakira kuruhande rwa B. | Diameter ≤ 0.1 umubare wemewe (ibice) | 0.1 ＜ diameter≤0.4 ingano yemewe (ibice) | ||||
| Umwobo cyangwa umwanda | Umwobo | Umwanda | Umwobo cyangwa umwanda | Umwobo cyangwa umwanda | |||||
| 0001000 | 1 | 1 | 0 | 0 | 2 | 2 | Umwanya wo gusudira wumuyoboro ntugabanya umubare wumusenyi | Umwobo umwe wumucanga uremewe kumpera yumwanya wo gusudira cyangwa ku nkombe yumwobo wacukuwe, indi myanya ntiyemewe, kandi umwanya wo gusudira wumuyoboro ntugabanya umubare wumwobo wumucanga | |
| 1000-1500 | 2 | 1 | 0 | 1 | 3 | 3 | |||
| 1500-2500 | 3 | 2 | 0 | 1 | 4 | 4 | |||
| 2500-5000 | 4 | 3 | 0 | 1 | 5 | 5 | |||
| 5000-10000 | 5 | 4 | 0 | 1 | 6 | 6 | |||
| ＞ 10000 | Ubuso bwibicuruzwa byiyongereyeho 1 inenge | ||||||||
Icyitonderwa:
1) Ubuso bwubuso aho inenge ziherereye bivuga ubuso bwubuso bwa A, B na C.
2) Imbonerahamwe isobanura umubare wibintu bifite inenge hejuru ya A no hejuru ya B, hamwe numubare wumubare w inenge hejuru ya A nubuso B numubare rusange wibintu bifite ubusembwa hejuru yibicuruzwa.
3) Iyo ubusembwa bwubuso burenze 2, intera iri hagati yingingo zombi zirenze 10-20mm.
- ibyuma bidafite ibyuma bishushanya ibicuruzwa
Nyuma yo gusya birangiye hakurikijwe uburyo bwo gusya no gusya, ubwiza bw’ubuso bw’ibicuruzwa bishushanya ibyuma bidafite ingese bizashyirwa mu bikorwa hakurikijwe imbonerahamwe ya 4, kandi ibipimo byemerwa bitesha agaciro bizashyirwa mu bikorwa hakurikijwe imbonerahamwe ya 5.
| Ibyuma bisukuye bisabwa hejuru (Imbonerahamwe 4) | |||
| Ibikoresho | Ubuso bunoze | Ubuso Bwiza Bwiza Ibisabwa | |
| Ibyuma | Brushed | Ukurikije icyitegererezo cyo kugereranya no kwemerwa, ubugenzuzi bukorwa mubice bitatu byibikoresho, gutunganya neza no kurinda ibicuruzwa | |
| Ibikoresho | Ibibanza byanduye ntibyemewe | ||
| Nta mwobo wemewe | |||
| Kuringaniza | 1. Ubunini bwimirongo burasa kandi burasa.Imirongo kuri buri ruhande rwibicuruzwa iri mu cyerekezo kimwe ukurikije igishushanyo mbonera cyibicuruzwa.Umwanya wo kugunama wibicuruzwa wemerewe kugira ihungabana rito ridahindura isura yibicuruzwa. 2. Nta bisigara byubusa byemewe 3. Nyuma yo gusya, deformations zikurikira ntizemewe 4. Ibyobo bigomba kuba bimwe kandi ntibigomba kuramburwa no guhindurwa 5. Indege igomba kuba iringaniye, kandi ntihakagombye kubaho ahantu hacuramye cyangwa hatuje;ubuso bugoramye bugomba kuba bworoshye, kandi ntihakagombye kubaho kugoreka. 6. Impande n'imfuruka zimpande zombi byujuje ibisabwa kandi ntibishobora gutoborwa (usibye kubisabwa bidasanzwe) 7. Amaso abiri ahagaritse, nyuma yo gusya, komeza inguni iburyo yakozwe namaso yombi ahuje | ||
| Kurinda | 1. Nta pinches, indentations, bumps, gushushanya biremewe 2. Nta gucamo, umwobo, icyuho kiremewe | ||
| Ibyuma bitagira umuyonga Byasunitswe hejuru Ibisabwa byemerwa (Imbonerahamwe 5) | ||
| Ubuso bwubuso aho inenge iherereye mm2 | Umwobo wumucanga diameter≤0.5 | |
| Uruhande | Uruhande B. | |
| 0001000 | 0 | Imwe iremewe kumpera yumwanya wo gusudira no kumpera yumwobo wacukuwe, kandi ntakabuza kubudodo bwo gusudira nozzle, kandi nubundi buso ntibyemewe kubaho |
| 1000-1500 | 1 | |
| 1500-2500 | 1 | |
| 2500-5000 | 2 | |
| 5000-10000 | 2 | |
| ＞ 10000 | Ubuso bwibicuruzwa byiyongereyeho milimetero 5000, kandi hongeweho ingingo 1 | |
Icyitonderwa:
1) Ubuso bwubuso aho inenge ziherereye bivuga ubuso bwubuso bwa A, B na C.
2) Imbonerahamwe isobanura umubare wibintu bifite inenge ku mpande za A na B, kandi igiteranyo cy’umubare w’inenge ku mpande za A na B ni umubare rusange w’inenge ku bicuruzwa.
3) Iyo ubusembwa bwubuso burenze 2, intera iri hagati yingingo zombi zirenze 10-20mm.
Uburyo bwo Kwipimisha
1. Ikizamini cyo kureba, ubushishozi burenze 1,2, munsi ya 220V 50HZ 18 / 40W itara rya fluorescent hamwe na 220V 50HZ 40W itara rya fluorescent, intera igaragara ni 45 ± 5cm.
2. Fata igice cyo gusya ukoresheje amaboko yombi ukoresheje uturindantoki.
2.1 Igicuruzwa gishyizwe mu buryo butambitse, kandi hejuru irasuzumwa neza.Nyuma yubugenzuzi, uzenguruke ku mfuruka yubuso bwegeranye n'amaboko yombi nka axe, hanyuma ugenzure buri buso intambwe ku yindi.
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3. Itara ry'indorerwamo, itara rya materi hamwe no kugenzura insinga byerekana ibishushanyo bisanzwe.
Igihe cyo kohereza: Kanama-22-2022